In‑Mould Decoration
Integrated decoration during moulding for durable, premium finishes, complex graphics, and rapid product differentiation.
Premium Integrated Decoration
Durable Graphics
In-mould decoration (IMD) embeds high-resolution graphics, textures, and protective coatings directly into the moulding process. By combining precision-printed films with advanced tooling, we deliver premium cosmetic surfaces that are scratch, chemical, and UV resistant without the need for secondary printing or manual application steps.
Key Highlights
- High-definition graphics integration
- Textured, gloss, and matte finishes
- Scratch and UV resistant overlays
- Rapid artwork changeovers
- Automated film handling
- Compatible with multi-shot moulding
Additional Capabilities
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Cosmetics, Performance, and Efficiency
Program Benefits
IMD streamlines production by embedding decoration into the moulding cycle, improving durability, reducing waste, and accelerating product launches.
Durability Assurance
QualityProtective coatings and embedded graphics resist abrasion, chemicals, and UV exposure.
Key Points:
- Hard-coat layers engineered for >5H pencil hardness
- Environmental testing for temperature and humidity
- UV and chemical resistance validation
Cycle Time Efficiency
ProductivityAutomation and integrated decoration minimise additional cycle time and labour costs.
Key Points:
- Robotic placement eliminates manual handling
- Inline changeovers for artwork swaps
- SPC tracking for consistent throughput
Brand Consistency
BrandColour-managed workflows and precise registration deliver uniform appearance across global programs.
Key Points:
- Colour calibration and ICC profiling
- Registration control within ±0.2 mm
- Global film sourcing and traceability
Sustainability & Compliance
SustainabilityOptimised material utilisation and compliant films align with environmental and regulatory targets.
Key Points:
- Recyclable film options and reduced waste
- RoHS, REACH, and FDA-compatible materials
- Traceable supply chain documentation
Engineered for Cosmetic Performance
IMD Technical Specifications
Comprehensive technical capabilities ensure IMD parts meet aesthetic and functional requirements across demanding applications.
| Property | Value | Tolerance | Description |
|---|---|---|---|
Film Thickness(µm) MaterialsApplication dependent | 50-200 | Optimised to balance flexibility, adhesion, and durability. | |
Graphic Resolution(dpi) GraphicsCMYK + spot colours | Up to 1200 | High-definition printing enables fine detail and gradients. | |
Registration Accuracy(mm) ProcessRobotic placement | ±0.2 | Precision placement ensures consistent branding across runs. | |
UV Resistance(hours QUV) DurabilityAccelerated weathering | ≥ 1000 | Protected surfaces withstand extended UV exposure without fading. | |
Temperature Range(°C) PerformanceAutomotive interior spec | -40 to 90 | Maintains adhesion and appearance across operating environments. | |
Production Volume(parts/year) CapacityProgram dependent | 1K-5M | Scalable production supported by automation and global tooling. |