Overmoulding & Insert Moulding
Engineer multi-material parts with sealed electronics, soft-touch interfaces, and reinforced structures in a single mould cycle.
Integrated Multi‑Material Parts
Embedded Inserts
Our overmoulding teams design tooling, automation, and process windows that unite inserts and polymers into a single, ready-to-ship component. Controlled heating, surface preparation, and shot sequencing deliver resilient bonds while protecting sensitive electronics and finishes.
Key Highlights
- Dedicated insert handling and surface prep cells
- Tooling engineered for accurate shut-offs and vents
- Multi-shot sequencing for tactile and sealing features
- In-process inspection for bond integrity and flash control
- Validated processes for regulated industries
Additional Capabilities
Book a free technical consultation
Speak with a manufacturing engineer within 48 hours. Get rapid DFM insights, material guidance, and a clear path to production.
Integrated tooling, automation, and quality
Why Partner with SP Moulding
We combine automation, global manufacturing, and regulatory experience to deliver reliable overmoulded assemblies at scale.
Concurrent Engineering
Design, tooling, and material specialists collaborate early to accelerate launch readiness.
Key Points:
- DFM workshops and rapid prototyping
- Simulation-led gating and flow analysis
- Process window development before SOP
Regulated Industry Expertise
ISO 13485, automotive OEM, and customer-specific requirements are embedded within our control plans.
Key Points:
- Documented PPAP/FAI packages
- Traceable component tracking
- Risk management aligned with GMP and APQP
Scalable Automation
Flexible cells allow ramp-up from pilot lots to high-volume production without redesigning tooling.
Key Points:
- Modular end-of-arm tooling
- Global transfer-ready processes
- MES integration for real-time monitoring
Quality Monitoring
Inline inspection and SPC safeguard bond strength, flash limits, and insert placement.
Key Points:
- Vision confirmation of insert presence
- Real-time SPC on critical parameters
- Automated rejection and quarantine flow
Material Science Support
Materials team validates adhesion, compatibility, and long-term performance of polymer pairings.
Key Points:
- Adhesion and peel testing lab
- Environmental conditioning and aging studies
- Support for biocompatibility and regulatory dossiers
Lifecycle Partnership
Supply chain, packaging, and service teams ensure components stay supported through product life.
Key Points:
- Secure global resin and insert sourcing
- End-of-line packaging and kitting options
- Obsolescence and change-control management