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Precision Mould Tooling

World‑class tooling from DFM and simulation to build, qualification, and lifecycle maintenance - engineered for stable processes and long tool life.

DFM & Simulation±0.01mm1–64 Cavities
±0.01mm
Tolerance
Typical steel tolerance
1–64
Cavities
Single to multi‑cavity
>98%
Uptime
With preventive maintenance
Overview

Tooling That Drives Production Stability

Design • Build • Validate • Maintain

Our in‑house tooling team designs and manufactures high‑precision moulds optimized for cycle time, part quality, and longevity. We combine DFM, Moldflow simulation, robust steel selection, hot runner expertise, and rigorous qualification to ensure every mould runs repeatably with minimal intervention. Preventive maintenance programs and rapid repair support maximize uptime and total lifetime value.

Key Highlights

  • DFM and Moldflow‑guided design
  • Precision CNC, EDM, and grinding
  • Hot runner and cold runner expertise
  • Hardened steels and surface treatments
  • Multi‑cavity and family tools
  • Scientific sampling and validation
  • Spare parts and change kits
  • Preventive maintenance and repairs

Additional Capabilities

DFM & Simulation
Optimize geometry, gates, vents, and cooling for robust moulding.
Precision Machining
5‑axis CNC, wire/sinker EDM, jig grinding, and polishing.
Hot Runner Systems
Heated manifolds and nozzles for balanced flow and cycle time.
Qualification
FAI, capability studies, and process window definition.
Engineer consultation and design review
Expert Support

Book a free technical consultation

Speak with a manufacturing engineer within 48 hours. Get rapid DFM insights, material guidance, and a clear path to production.

Response within 48 hours Confidential & no obligation

Precision, Longevity, Predictability

Tooling Advantages

Our mould tooling delivers stable processes, consistent quality, and lower total cost of ownership through robust design, precise manufacturing, and proactive maintenance.

Dimensional Stability

Quality
±0.01mm
Steel Tolerance

Tight steel tolerances and balanced flow for repeatability

Key Points:

  • Optimized gating and cooling
  • Precision fit and alignment
  • Validated process window

Long Tool Life

Reliability
>98%
Uptime with PM

Hardened steels and preventive maintenance extend tool life

Key Points:

  • Material‑appropriate steels
  • Surface treatments
  • Spare parts strategy

Lower Cost/Part

Cost
10–25%
Typical Savings

Cycle time and scrap reduction through design and qualification

Key Points:

  • Efficient cooling layouts
  • Balanced runners/gates
  • Robust process setup

Fast Ramp

Speed
30–50%
Ramp Time Cut

Clear documentation and spares speed up changeovers and ramp‑up

Key Points:

  • Setup sheets
  • Spare inserts/electrodes
  • PPAP/FAI package

Design & Build Parameters

Technical Specifications

Representative specifications for design, manufacturing, and qualification - actual values depend on geometry, material, and production requirements.

PropertyValueToleranceDescription
Steel Grades
Materials
P20, H13, S136, 1.2344Tool steels matched to wear, polish, and corrosion needs
Tolerance Capability(mm)
Precision
Controlled environment
±0.01Typical steel machining tolerance
Cavity Count(cavities)
Capacity
1–64Single cavity to high‑cavitation tools
Runner Systems
Process
Hot/ColdBalanced runners and gate design per part geometry
Cooling
Process
Conventional/ConformalOptimized cooling circuits for cycle time and warp control
Surface Finish
Finish
SPI A–DPolishing and texturing to spec
Mould Tooling | Design, Build & Maintenance | SP Moulding | SP Moulding