Micro Injection Moulding Excellence
Ultra-precision manufacturing for miniature components. Achieve incredible accuracy with ±0.005mm tolerances and shot weights as low as 0.001g.
Ultra-Precision Micro Manufacturing
Mastering the Art of Miniaturization
Micro injection moulding pushes the boundaries of what's possible in plastic manufacturing. Our specialized equipment, controlled environments, and expert techniques enable the production of components so small they require magnification to inspect, yet with tolerances that rival the best CNC machining. From life-saving medical micro devices to cutting-edge electronic components, we deliver precision at the microscopic scale.
Key Highlights
- Ultra-precision manufacturing capabilities
- Specialized micro moulding equipment
- Controlled cleanroom environment
- Expert micro moulding techniques
- Advanced quality control systems
- Medical device compliance
- Complex micro geometries
- Consistent repeatability at micro scale
Additional Capabilities
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Pushing the Limits of Precision
Micro Moulding Capabilities
Our micro injection moulding capabilities enable the production of components with dimensions and tolerances that were previously impossible with conventional injection moulding.
- Shot Weight Range
- 0.001-5g
Capability to mould extremely small shot weights with exceptional consistency.
- Dimensional Tolerance
- ±0.005mm
Ultra-tight tolerances achievable through specialized equipment and controls.
- Wall Thickness
- 0.05mm min
Ability to mould ultra-thin walls while maintaining structural integrity.
- Feature Resolution
- 10μm
Micro features and details reproducible at the limits of material flow.
Big Benefits in Small Packages
Micro Moulding Advantages
Micro injection moulding offers unique advantages that enable product innovation, cost reduction, and performance improvement across demanding applications.
Miniaturization
Enable product miniaturization while maintaining or improving functionality and performance.
Weight Reduction
Dramatically reduce component weight for aerospace, medical, and portable applications.
Precision Manufacturing
Achieve tolerances and consistency impossible with other manufacturing methods.
Cost Effectiveness
Reduce material usage and enable new product architectures that lower total system costs.
Design Freedom
Create complex micro geometries and features impossible with traditional machining.
High Volume Production
Scale micro component production to millions of units with consistent quality.
Ultra-Precision Technical Capabilities
Micro Moulding Specifications
Our micro injection moulding equipment and processes deliver unprecedented precision and repeatability for the most demanding micro manufacturing applications.
| Property | Value | Tolerance | Description |
|---|---|---|---|
Shot Weight Range(g) Machine | 0.001-5 | Ultra-small to small shot weights | |
Injection Pressure(bar) Machine | Up to 2500 | High pressure capability | |
Clamping Force(tonnes) Machine | 5-50 | Precision clamping | |
Repeatability(CV) Machine | ±0.1% | Shot-to-shot consistency | |
Tolerance(mm) Dimensional | ±0.005 | Ultra-tight dimensional control | |
Wall Thickness(mm min) Dimensional | 0.05 | Ultra-thin wall capability | |
Feature Size(μm min) Dimensional | 10 | Micro feature resolution | |
Surface Finish(μm) Dimensional | Ra 0.1 | Ultra-smooth surfaces | |
Measurement Resolution(μm) Quality | 0.1 | Micro measurement capability | |
Process Monitoring(SPC) Quality | Real-time | Continuous quality control | |
Cleanroom Class(standard) Quality | ISO 14644-7 | Contamination control | |
Documentation(traceability) Quality | Full | Complete quality records |