Quality Assurance Excellence

Achieve zero-defect manufacturing with advanced statistical process control and comprehensive testing protocols. ISO certified quality systems deliver <0.1% defect rates.

<0.1% Defect RateISO CertifiedFull Traceability

<0.1%

Defect Rate

Parts per million defective

±0.001mm

Measurement Accuracy

Precision measurement capability

100%

Process Control

SPC monitored processes

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Overview

Comprehensive Quality Management

Zero-Defect Manufacturing Excellence

Our quality assurance program combines advanced statistical process control with comprehensive testing protocols to ensure every component meets the highest standards. With ISO 9001:2015, ISO 13485:2016, and IATF 16949:2016 certifications, we deliver consistent quality across all manufacturing processes. Our quality systems provide full traceability from raw materials to finished products, ensuring compliance with the most stringent industry requirements.

Key Highlights

Advanced statistical process control (SPC)
Real-time quality monitoring systems
Comprehensive measurement and testing
Full traceability and documentation
ISO certified quality management
Preventive quality approach
Continuous improvement methodology
Regulatory compliance expertise

Additional Capabilities

Statistical Process Control

Real-time SPC monitoring with automated alerts for process variations and trend analysis.

Advanced Metrology

Precision measurement equipment with ±0.001mm accuracy for critical dimensions.

Testing Laboratory

In-house testing capabilities for mechanical, thermal, and chemical property validation.

Documentation Systems

Complete quality documentation with full traceability and regulatory compliance.

Expert Support

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Precision Measurement & Testing

Quality Control Capabilities

Our quality control capabilities encompass precision measurement, comprehensive testing, and advanced statistical analysis to ensure every component meets or exceeds specifications.

Measurement Accuracy: ±0.001mm
Precision coordinate measuring machine (CMM) capabilities for critical dimensions.
Statistical Control: Cpk >1.67
Process capability indices demonstrating statistical control and consistency.
Defect Rate: <0.1 PPM
Ultra-low defect rates achieved through preventive quality control measures.
Testing Range: Full Scope
Comprehensive mechanical, thermal, chemical, and dimensional testing capabilities.

Excellence Through Prevention

Quality Assurance Benefits

Our proactive quality approach prevents defects rather than detecting them, resulting in superior product quality, reduced costs, and enhanced customer satisfaction.

Zero-Defect Production

<0.1 PPM

defects

Achieve ultra-low defect rates through advanced statistical process control and prevention.

Cost Reduction

30%

cost savings

Eliminate waste and rework through first-time-right manufacturing processes.

Regulatory Compliance

100%

compliance

Ensure compliance with all applicable industry standards and regulatory requirements.

Customer Confidence

99.9%

satisfaction

Build customer trust through consistent quality and reliable performance.

Risk Mitigation

90%

risk reduction

Identify and eliminate potential quality issues before they impact production.

Continuous Improvement

15%

annual improvement

Ongoing process optimization based on quality data and trend analysis.

Precision Standards & Capabilities

Quality Control Specifications

Our quality control equipment and processes deliver industry-leading precision and reliability across all measurement and testing requirements.

Property	Value	Description
Gage R&R(% variation) Measurement Systems Production environment	≤10%	Measurement System Analysis per AIAG MSA
Calibration Interval(months) Calibration Per equipment class	6-12	ISO 17025 traceable equipment calibration schedule
Traceability Level(lot-to-serial) Documentation All regulated programs	Full	End-to-end material and process traceability
Critical Feature Inspection(coverage) Inspection Per drawing/CTQ list	100%	Automated or manual inspection of CTQs
Sampling Standard(AQL) Inspection Typical AQL 0.65–1.0	ANSI/ASQ Z1.4	Attribute sampling per risk level
First Article Inspection(standard) Qualification Prior to serial release	AS9102	Full dimensional layout and verification
PPAP Capability(levels) Qualification Customer specified	Level I–IV	Automotive production part approval
CMM Uncertainty(mm) Metrology Metrology lab conditions	±0.001	Accredited CMM verification per ISO 10360
Vision Inspection Resolution(μm/pixel) Automated Inspection Lighting-dependent	5–20	Automated optical inspection capability
Environmental Control(°C / %RH) Environment Measurement room	20±1 / 45±5	Temperature and humidity in metrology
Cleanroom Inspection(class) Environment As application requires	ISO 7/8	Controlled environment for sensitive parts
SPC Sampling Rate(parts) Process Control Adjustable by risk	Every 5	Real-time control charting on CTQs
Nonconformance Response(hours) Corrective Actions From notification	<24	Immediate containment and 8D start
CAPA Closure(days) Corrective Actions Risk-based	<30	Root cause, actions, and verification
Record Retention(years) Documentation Contractual minimum	10	Traceability and quality records