Complete Secondary Operations
Streamline your supply chain with comprehensive post-moulding services. From decoration to assembly and packaging – we deliver ready-to-use products.
Comprehensive Value-Added Services
Complete Manufacturing Solutions
Our extensive secondary operations capabilities transform injection moulded components into finished, market-ready products. By integrating assembly, decoration, and packaging services under one roof, we eliminate supply chain complexity while ensuring consistent quality and faster delivery. From ultrasonic welding and heat staking to multi-color pad printing and custom packaging, we provide the complete solution for your manufacturing needs.
Key Highlights
- Complete post-moulding service portfolio
- Integrated manufacturing and assembly
- Advanced decoration and printing capabilities
- Custom packaging and fulfillment solutions
- Quality control throughout all processes
- Reduced supply chain complexity
- Faster time-to-market delivery
- Cost-effective integrated solutions
Additional Capabilities
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Advanced Processing Technologies
Secondary Operations Capabilities
Our secondary operations leverage advanced technologies to provide superior joining, decoration, and finishing capabilities for a wide range of materials and applications.
- Ultrasonic Welding
- 20-40 kHz
High-frequency welding for strong, clean joints in thermoplastic components.
- Print Resolution
- 1200 DPI
High-resolution pad printing with multi-color capabilities up to 6 colors.
- Assembly Capacity
- 100K+ /month
High-volume assembly capabilities with automated and manual processes.
- Heat Staking Range
- 100-400°C
Precision heat staking for secure mechanical fastening applications.
Streamlined Manufacturing Excellence
Secondary Operations Benefits
Our integrated secondary operations deliver significant value through supply chain simplification, quality consistency, and cost optimization.
Supply Chain Simplification
Eliminate multiple suppliers and reduce logistics complexity with integrated services.
Quality Consistency
Maintain quality control throughout all processes under unified quality management.
Cost Optimization
Reduce total manufacturing costs through integrated processes and eliminated handoffs.
Faster Delivery
Accelerate time-to-market with streamlined production and integrated operations.
Reduced Risk
Minimize quality risks and delivery delays through integrated quality control.
Enhanced Value
Deliver finished, market-ready products with added value and functionality.
Advanced Processing Capabilities
Secondary Operations Specifications
Our secondary operations equipment and processes deliver precise, reliable results across a wide range of applications and materials.
| Property | Value | Tolerance | Description |
|---|---|---|---|
Ultrasonic Frequency(kHz) | 20-40 | Optimal frequency range for thermoplastics | |
Welding Force(N) | Up to 5000 | High force capability | |
Heat Staking Temperature(°C) | 100-400 | Precision temperature control | |
Joint Strength(of base material) | Up to 80% | Strong permanent joints | |
Print Resolution(DPI) | 1200 | High-resolution capability | |
Color Capability(colors) | 1-6 | Multi-color printing | |
Print Area(mm) | Up to 200x200 | Large format capability | |
Registration Accuracy(mm) | ±0.1 | Precise color registration | |
Assembly Capacity(units/month) | 100K+ | High-volume capability | |
Component Range(parts) | 2-50 | Simple to complex assemblies | |
Torque Capability(Nm) | 0.1-50 | Precision fastening | |
Cycle Time(seconds) | 5-300 | Flexible process timing |